HORIZONTAL POLYESTER GLASS COVERING VARNISHING LACQUERING PLANT

The machine is mainly used for aluminum wire or copper wire, round wire to F1.8~F4.5mm or flat wire across section to 5~40 mm2

THE HORIZONTAL POLYESTER GLASS COVERING MACHINE SHALL CONSIST OF THE FOLLOWING BASIC MACHINES/EQUIPMENTS.

 

1)     PAY-OFF SUPPLY STAND ROLLIN TYPE WITH DISC BRAKE ARRANGEMENT.

2)     ROTATING WIPER FOR CLEANING THE STRIP/THE THICK WIRE.

3)     COLLAPSIBLE STRAIGHTNERS (TWO NO.) ON HORIZONTAL AND ON VERTICAL PLANE.

4)     TWO NOS. CONCENTRIC POLYESTER LAPPING SPINNERS.

5)     TWO NOS. SEPARATE ECCENTRIC LAPPING SPINNER WITH SIX GLASS YARN CHEESES ON EACH SPINNER.

6)      VARNISHING AND LACQUERING PLANT CONSISTING OF TWO CURING OVENS OF 10’ (120”) EACH.

DETAILS OF OVENS	KW	NO.	TOTAL KW
OVENS 10’ EACH	15kW	2	30
(TWO TEMPERATURE ZONES IN EACH OVEN)			30 KW

 

7)     CAPSTAN UNIT 1000 MM DIA (OVERHUNG) WITH REDUCTION UNIT AND WITH ONE PIV. FITTED ON SPINNER MACHINE.

8)     GUIDE PULLEY OF 900 MM DIA – 3 + 3 NOS. FOR TWO OVEN PLANT.

9)     TAKE-UP 300 MM TRANSVERSE WITH STEPLESS PITCH CONTROL WITH ROLL RING. TORQUE MOTOR DRIVE AND HYDRAULIC LIFTING/LOWERING OF BOBBIN.

10)  SWITCH PANEL BOARD FOR FURNACE AND MACHINE AND FOR AUTOMATIC STOPPAGE DEVICE ON GLASS YARN BREAKAGE.

11)   ELECTRONIC COUNTER.

12)  VARNISH RE-CIRCULATING SYSTEM WITH SPECIALLY DESIGNED GEARED PUMP AND CONTAINERS.

13)  ELECTRIC MOTORS / HP.

 

DETAILS OF POSITION	HORSE POWER	TYPE OF	NOS.	TOTAL HP
MAIN MACHINE	7.5 HP 1440 RPM	AC	ONE	7.5
OVENS	1 HP 1440 RPM	AC	TWO	2
FORCED COOLING	½ HP 1440 RPM	AC	ONE	½
VARNISH PUMP	1 HP 1440 RPM	AC	ONE	1
WIPER	½ HP 1440 RPM	AC	ONE	½

 

PLEASE SPECIFY YOUR VOLTAGE REQUIREMENT AT THE TIME OF ORDERING.

14)  POSITIVE INFINITE VARIATOR (PIV)

FOR POLYESTER COVERING     - TWO

FOR CAPSTAN                   - ONE

FOR FIBRER GLASS COVERING   - TWO

15)  15) THE MACHINE DRIVE SHALL HAVE STEPLESS SPEED CONTROL THROUGH 7.5 HP A.C. DRIVE.  

16)  16)  A) WORK SPACE        - 10’ X 90’

B) MACHINE SPACE     - 5’ X 80’

 

CAPACITY

COVERING RANGE

3.5 MM TO 7 MM WIRE DIA OR 4 MM TO 20 MM STRIP MAX. 1 MM X 5 MM STRIP MIN.

GLASS SPOOL DIMENSION	OUTER DIA	85 MM / 3 5/6 INCH
	INNER DIA	20 MM / ¾ INCH
	LENGTH	62 MM / 2 ½ INCH

PAY – OFF

ROLL ON TYPE WITH BRAKE ARRANGEMENT

	FLANGE DIA	750 MM / 29 ½ INCH
TRAVERSE	CORE DIA	300 MM / 11 ¾ INCH
	WIDTH	240 MM / 9 ½ INCH.
	BETWEEN
	FLANGES
	OR AS REQUIRED BY YOU - WT. 500 KG. MAX.
PRODUCTION CAPACITY	STEPLESS THROUGH ROLL RING
	SIZEWISE PRODUCTION CHART MAY BE REFERRED.